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Wegner, Tim Erich; Gebhardt, Stefan; Del Galdo, Giovanni
Fill level measurement of low-permittivity material using an M-sequence UWB radar. - In: International journal of microwave and wireless technologies, ISSN 1759-0795, Bd. 15 (2023), 8, S. 1299-1307

Due to increasingly complex and automated manufacturing processes, the demands on the control parameters of these processes are also increasing. One parameter is the fill quantity of, e.g., liquids in production plants, whose precise determination is of ever-growing importance. Up to now, the exact level of determination under difficult conditions, such as high ambient temperatures, has been a particular challenge. This paper demonstrates a novel method by which an M-sequence UWB radar can determine levels of low-permittivity materials in small metal containers. For this purpose, hot melt is used as an example. Thus, the influence of large temperature differences on the long-term stability of level measurement can also be investigated. The measurements show that the level of hot melt can be measured to be long-term stable with an accuracy of better than 3 mm. Furthermore, the precise determination of the empty state is highly important for many applications. For this reason, this paper shows a method for determining the empty state without complex calibration procedures. For the empty level indication, an accuracy of up to 0.5 mm could be achieved for molten hot glue and 3% of the tank volume, independent of the shape or aggregate state of the medium.



https://doi.org/10.1017/S1759078723000739
Marotta, Raffaele; Ivanov, Valentin; Strano, Salvatore; Terzo, Mario; Tordela, Ciro
Deep learning for the estimation of the longitudinal slip ratio. - In: 2023 IEEE International Workshop on Metrology for Automotive, (2023), S. 193-198

In a road vehicle, the interaction forces between tire and road are strongly influenced by the longitudinal slip ratio. This kinematic quantity, therefore, represents one of the most important in the study of vehicle dynamics. The real-time knowledge of this quantity can allow the estimation of the interaction forces and the development of control systems to improve safety and handling. In particular, Anti-lock Braking Systems (ABS) and Traction Control Systems (TCS). Direct measurements of this quantity would require the insertion of sensors inside the tire, with consequent manufacturing complexity and increased costs. This paper proposes an estimate of the longitudinal slip ratio based on other easily measurable or estimable quantities. This estimator makes use of Neural Networks and is based on preliminary physical considerations.



https://doi.org/10.1109/MetroAutomotive57488.2023.10219139
Hoffmann, Matthias K.; Gulakala, Rutwik; Mühlenhoff, Julian; Ding, Zhaoheng; Sattel, Thomas; Stoffel, Marcus; Flaßkamp, Kathrin
Data augmentation for design of concentric tube continuum robots by generative adversarial networks. - In: Proceedings in applied mathematics and mechanics, ISSN 1617-7061, Bd. 23 (2023), 4, e202300278, S. 1-7

Concentric tube continuum robots are a promising type of robot for various medical applications. Their application in neurosurgery poses challenging requirements for design and control that can be addressed by physics-informed data-based approaches. A prerequisite to data-based modeling is an informative, rich data set. However, limited access to experimental data raises interest in partially or entirely synthetic data sets. In this contribution, we study the application of generative adversarial networks (GANs) for data augmentation in a data-based design process of such robots. We propose a GAN framework suitable for curve-fitting to generate synthetic trajectories of robots along with their corresponding control parameters. Our evaluation shows that the GANs can efficiently produce meaningful synthetic trajectories and control parameter pairs that show a good agreement with simulated trajectories.



https://doi.org/10.1002/pamm.202300278
Belkner, Johannes; Stauffenberg, Jaqueline; Görner Tenorio, Christian; Ortlepp, Ingo; Manske, Eberhard
Double-pass modulated differential confocal microscopy for closed-loop axial control of direct laser writing. - In: Optical Measurement Systems for Industrial Inspection XIII, (2023), 126180R, S. 126180R-1-126180R-11

Direct laser writing is a popular method for mask-less lithography that already achieved commercial grade. However, it is still challenging to realize homogeneously exposed structures on 3D-shaped substrates. A common source of the variation in exposure is a changing distance of the substrate surface with the photoresist towards the plane of the narrowest waist of the exposure beam. To tackle this issue, we propose a differential confocal probe that employs a spatially modulated pinhole. This phase-modulated lock-in principle enables highly resolved depth sensing without ambiguity about the direction of the deviation from the focal plane. However, the modulation contrast must be high enough to achieve this, which is why the measuring beam passes the pinhole twice. This probe is integrated into the nanopositioning and nanomeasuring machine via a position-based controller. We demonstrate the capability to follow 10◦ inclined substrates.



https://doi.org/10.1117/12.2673874
Wiseman, Kieran B.; Kissinger, Thomas; Tatam, Ralph P.
Long-term wavelength stabilisation of widely modulated lasers. - In: Optical Measurement Systems for Industrial Inspection XIII, (2023), 1261816, S. 1261816-1-1261816-8

In this paper, we present a novel technique for stabilisation of widely wavelength modulated lasers (>100pm) over long time scales, where modulation depths exceed the spectral width of standard reference features, such as gas absorption lines, by over an order of magnitude. The technique operates by controlling the temporal separation between successive appearances of a gas absorption line on the up and down sweeps of a sinusoidal laser wavelength modulation waveform. The influence of the signal distortions introduced by the laser intensity modulation that are associated with laser diode injection current modulation are also addressed. The technique is applied to a range-resolved interferometric system interrogating a Mach-Zehnder interferometer operating in thermally stable conditions, using an absorption feature from a fibre-coupled gas cell as a reference. Proof-of-principle measurement results achieved using this technique are presented, demonstrating a notional fractional stability of 3.9×10−7 without further correction.



https://doi.org/10.1117/12.2673684
Pillai, Sivaji; Charrett, Thomas O. H.; Kissinger, Thomas; James, Stephen W.; Tatam, Ralph P.
A fibre optic angle sensing tape for applications in robotics and automation. - In: Optical Measurement Systems for Industrial Inspection XIII, (2023), 126180D, S. 126180D-1-126180D-6

A dual-fibre single-plane angle-sensing tape that utilizes optical Fibre Segment Interferometry and Range- Resolved Interferometry (RRI) for angle sensing is presented. The sensing tape facilitates the multiplexing of an array of angle sensors along its length and can be retrofitted into small robots and construction equipment. We demonstrate its application on three non-rotational joints of a small five-axis robot, describing the design, construction, measurement principle, and presenting measurement results. Preliminary data shows that the angles measured by the sensing tape exhibited agreement within a range of ±0.005˚ with the manufacturer-installed angle encoder of the robot.



https://doi.org/10.1117/12.2673185
Su, Mingshuai; Ortlepp, Ingo; Gerhardt, Uwe; Dontsov, Denis; Manske, Eberhard
Development of microinterferometers based with fiber coupling :
Entwicklung von Mikrointerferometern mit Faserkopplung. - In: Technisches Messen, ISSN 2196-7113, Bd. 90 (2023), S. S108-S113

Die Einsatzmöglichkeiten von konventionellen Interferometersystemen sind oft aufgrund ihrer Baugröße eingeschränkt. Weiterhin stellen sie noch immer preisintensive, manuell gefertigte Präzisionsbaugruppen dar. Ihr Einsatz ist daher ökonomisch nur für Nischenanwendungen in der Hochtechnologie gerechtfertigt. Aus diesem Grund wird ein neues kompaktes Mikrointerferometer entwickelt, welches auf dem Michelson-Prinzip basiert. Die gesamte Baugröße dieses Mikrointerferometer beträgt 40 mm x 20 mm x 15 mm. Als Strahlteiler wird eine Strahlteilerplatte verwendet, der nicht auf beiden Seiten parallel ist, sondern einen Keilwinkel hat. Dadurch wird der Interferenzwinkel erzeugt. Außerdem sind beide Seiten mit Polarisationsbeschichtung und Entspiegelungsbeschichtung versehen. Zukünftig können die Beschichtungen auf eine große Platte vorbereitet werden und dann ist eine Massenfertigung für die Strahlteilerplatten möglich, sodass die Herstellungskosten dieser Strahlteilerplatten reduziert werden.



https://doi.org/10.1515/teme-2023-0073
Elahi, Hamed; Manske, Eberhard; Gerhardt, Uwe
Development of a nephrological optical measuring method for determining particle concentrations in gases and liquids behind light-scattering plastic walls :
Entwicklung eines nephrologisch optischen Messverfahrens zur Bestimmung von Partikelkonzentrationen in Gasen und Flüssigkeiten hinter lichtstreuenden Kunststoffwandungen. - In: Technisches Messen, ISSN 2196-7113, Bd. 90 (2023), S. S37-S42

Ziel dieser Arbeit ist die Entwicklung eines optischen Messverfahrens mit dessen Hilfe kleine Objekte, die sich hinter lichtstreuenden Schichten befinden, als scharfe Abbildung reproduziert werden können. Ein praktisches Anwendungsbeispiel ist die zahlenmäßige Erfassung von Leukozyten, die sich im Dialysat innerhalb von Kunststoffschläuchen befinden. Der wesentliche Teil der Arbeit war Entwicklung und Test eines maschinellen Lernalgorithmus, mit dem Ziel die Bilder ohne Anwendung aufwändiger optischer Maßnahmen zu rekonstruieren. Die Ergebnisse der angewandten künstlichen Intelligenz (KI) zeigten die Robustheit des Ansatzes bei der Erkennung verschiedener Objekte mit hoher Geschwindigkeit. Als Endergebnis wurde die Nutzbarkeit der eingebetteten KI mit hoher Genauigkeit bestätigt. Der KI-Rekonstruktionsalgorithmus dieser Studie unterscheidet sich in vielen Punkten von früheren Forschungen.



https://doi.org/10.1515/teme-2023-0070
Brätz, Oliver; Arnim, Mareike; Eichler, Stefan; Gericke, Andreas; Henkel, Knuth-Michael; Hildebrand, Jörg; Bergmann, Jean Pierre; Kuhlmann, Ulrike
Load-carrying capacity of MAG butt and fillet welded joints on high-strength structural steels of grade S960QL and S960MC. - In: ce/papers, ISSN 2509-7075, Bd. 6 (2023), 3/4, S. 587-594

The use of high-strength structural steels brings great advantages in constructions regarding material requirements, weight reduction and productivity. Different steel grades within the S960 range are commercially available but not yet represented in Eurocode 3. The weldability of these steels is limited to smaller process windows to ensure the high material properties. In contrast to steels with moderate strength, there is a considerable risk of softening in the heat-affected zone causing a strength reduction of the connection. By now, the current EN 1993-1-12 only extends the design rules to cover steel grades up to S700. Therefore, the potential of these high-strength steels cannot be used to its full extent in structural engineering. This study, made within a steel application research project (FOSTA P 1507), deals with the weldability and load-carrying capacity of butt and fillet welded joints of S960QL and S960MC produced by gas-shielded metal arc welding. The influence of different bevel geometry, filler metal, and plate thicknesses was investigated. To extend the design rules up to S960, a need of an amendment was found for some combinations.



https://doi.org/10.1002/cepa.2478
Arnim, Mareike; vonEichler, Stefan; Brätz, Oliver; Hildebrand, Jörg; Kuhlmann, Ulrike; Bergmann, Jean Pierre; Flügge, Wilko
Study on load-carrying capacity of MAG butt-welded mixed connections with different steel strengths. - In: ce/papers, ISSN 2509-7075, Bd. 6 (2023), 3/4, S. 1458-1463

Mixed connections of normal-strength steel and high-strength steel can enable an optimum resource-saving use of materials by adapting the material strength to the forces acting on them. But the design and calculation of butt-welded mixed connections is not clearly regulated in the currently valid standards EN 1993-1-8 and EN 1993-1-12. In the research project Effective design concepts for mixed connections in steel structures an extensive experimental program with 180 mixed connections has been conducted to investigate the load-carrying capacity and behaviour of these connections. The weld joint specimens were made with normal-strength steel S355J2+N and different high-strength steels S690QL, S700MC or S960QL. Varying parameters were also the filler metals, plate thicknesses, weld bevels and the heat input during welding. The influence of these parameters on the load-carrying capacity and the deformation behaviour of mixed connections was investigated. Moreover, high-resolution microhardness mappings (UCI) on the welded specimens were carried out to examine the formation of the soft zone in the heat-affected zone of the high-strength steels.



https://doi.org/10.1002/cepa.2262