Influence of metal surface structures on composite formation during polymer-metal-joining based on reactive Al/Ni multilayer foil. - In: Advanced engineering materials, ISSN 1527-2648, Bd. 0 (2024), 0, insges. 34 S.
Progressive developments in the field of lightweight construction and engineering demand continuous substitution of metals with suitable polymers. However, the combination of dissimilar materials results in a multitude of challenges based on different chemical and physical material properties. Reactive multilayer systems offer a promising joining method for flexible and low-distortion joining of dissimilar joining partners with an energy source introduced directly into the joining zone. Within this publication, hybrid lap joints between semi-crystalline polyamide 6 and surface-structured austenitic steel X5CrNi18-10 (EN 1.4301) were joined using reactive Al/Ni multilayer foils of the type Indium-NanoFoil®. Main objective is to examine possibilities of influencing crack initiation in the foil plane by variation of joining pressure and different metal surface structures with regard to geometry, density and orientation. Thus, the position of foil cracks is superimposed onto the metal structure and associated filling with molten plastic is improved. Consequently, characterisation of occurring crack positions as function of joining pressure and metal structure, analysis of the composite in terms of structural filling and joint strength as well as possible causes of crack initiation are evaluated.
https://doi.org/10.1002/adem.202302254
A novel method for preparation of Al-Ni reactive coatings by incorporation of Ni nanoparticles into an Al matrix fabricated by electrodeposition in AlCl3:1-eethyl-3-methylimidazolium chloride (1.5:1) ionic liquid containing Ni nanoparticles. - In: Advanced engineering materials, ISSN 1527-2648, Bd. 0 (2024), 0, 2302217, S. 1-17
Al/Ni reactive coatings are fabricated via electrochemical deposition (ECD) at different applied voltages for reactive bonding application. AlCl3:1-ethyl-3-methylimidazolium chloride ([EMIm]Cl) (1.5:1) ionic liquid electrolyte is used as source of Al, whereas Ni is in the bath and incorporated into final coatings as nanoparticles (NPs). Scanning electron microscopy and Auger electron spectroscopy reveal a homogeneous Ni particle dispersion, as well as a high amount of particle incorporation into the Al matrix. A maximum of 37 wt% (22 at%) of Ni is detected via atomic absorption spectroscopy in the Al/Ni coating deposited at −0.1 V from an electrolyte containing 20 g L−1 of Ni NPs. Previous literature show that for bonding application an ideal concentration is around 50 at% of Ni and 50 at% Al. However, this is achieved using high vacuum, time-consuming processes, and costly techniques like evaporation and magnetron sputtering. The ECD used in this work represents a more cost-efficient approach which is not reported up to date for the aforementioned application. The reactivity of the coatings is confirmed by Differential scanning calorimetry. Herein, an exothermic reaction is detected upon the mixing of Al and Ni occurring at high temperatures.
https://doi.org/10.1002/adem.202302217
Integration of multijunction absorbers and catalysts for efficient solar-driven artificial leaf structures: a physical and materials science perspective. - In: Solar RRL, ISSN 2367-198X, Bd. 8 (2024), 11, 2301047, S. 1-49
Artificial leaves could be the breakthrough technology to overcome the limitations of storage and mobility through the synthesis of chemical fuels from sunlight, which will be an essential component of a sustainable future energy system. However, the realization of efficient solar-driven artificial leaf structures requires integrated specialized materials such as semiconductor absorbers, catalysts, interfacial passivation, and contact layers. To date, no competitive system has emerged due to a lack of scientific understanding, knowledge-based design rules, and scalable engineering strategies. Here, we will discuss competitive artificial leaf devices for water splitting, focusing on multi-absorber structures to achieve solar-to-hydrogen conversion efficiencies exceeding 15%. A key challenge is integrating photovoltaic and electrochemical functionalities in a single device. Additionally, optimal electrocatalysts for intermittent operation at photocurrent densities of 10-20 mA cm^-2 must be immobilized on the absorbers with specifically designed interfacial passivation and contact layers, so-called buried junctions. This minimizes voltage and current losses and prevents corrosive side reactions. Key challenges include understanding elementary steps, identifying suitable materials, and developing synthesis and processing techniques for all integrated components. This is crucial for efficient, robust, and scalable devices. Here, we discuss and report on corresponding research efforts to produce green hydrogen with unassisted solar-driven (photo-)electrochemical devices. This article is protected by copyright. All rights reserved.
https://doi.org/10.1002/solr.202301047
Bipolar membrane Electrolyzer for CO2 electro-reduction to CO in organic electrolyte with NaClO produced as byproduct. - In: Electrochimica acta, ISSN 1873-3859, Bd. 483 (2024), 144056, S. 1-8
A novel electrolyzer has been proposed for CO2 reduction to CO, concurrently generating NaClO as a byproduct at the anode. The cell is divided into two compartments by a bipolar membrane, which plays a pivotal role in the dissociation of H2O into H^+ and OH^−. In the cathode compartment, CO2 is reduced to CO within a neutral organic solution. Simultaneously, in the anode compartment, Cl^− undergoes oxidation to form ClO^− within a basic aqueous solution. The electrolyzer remains stable during 10 h of electrolysis, and the current density reaches 76.35 mA cm^−2 at a potential of -2.4 V (vs SHE), with the Faradaic efficiency of CO formation stable at 93 %. By increasing the product values, CO2 electro-reduction technology can be promoted to industrial applications.
https://doi.org/10.1016/j.electacta.2024.144056
Unraveling electron dynamics in p-type indium phosphide (100): a time-resolved two-photon photoemission study. - In: Journal of the American Chemical Society, ISSN 1520-5126, Bd. 146 (2024), 13, S. 8949-8960
Renewable (“green”) hydrogen production through direct photoelectrochemical (PEC) water splitting is a potential key contributor to the sustainable energy mix of the future. We investigate the potential of indium phosphide (InP) as a reference material among III-V semiconductors for PEC and photovoltaic (PV) applications. The p(2 × 2)/c(4 × 2)-reconstructed phosphorus-terminated p-doped InP(100) (P-rich p-InP) surface is the focus of our investigation. We employ time-resolved two-photon photoemission (tr-2PPE) spectroscopy to study electronic states near the band gap with an emphasis on normally unoccupied conduction band states that are inaccessible through conventional single-photon emission methods. The study shows the complexity of the p-InP electronic band structure and reveals the presence of at least nine distinct states between the valence band edge and vacuum energy, including a valence band state, a surface defect state pinning the Fermi level, six unoccupied surface resonances within the conduction band, as well as a cluster of states about 1.6 eV above the CBM, identified as a bulk-to-surface transition. Furthermore, we determined the decay constants of five of the conduction band states, enabling us to track electron relaxation through the bulk and surface conduction bands. This comprehensive understanding of the electron dynamics in p-InP(100) lays the foundation for further exploration and surface engineering to enhance the properties and applications of p-InP-based III-V-compounds for, e.g., efficient and cost-effective PEC hydrogen production and highly efficient PV cells.
https://doi.org/10.1021/jacs.3c12487
Electrical lengths and phase constants of stretchable coplanar transmission lines at GHz frequencies. - In: Flexible and printed electronics, ISSN 2058-8585, Bd. 9 (2024), 1, 015005, S. 1-12
Elastic, bendable and stretchable electronics establish a new and promising area of multi-physics engineering for a variety of applications, e.g. on wearables or in complex-shaped machine parts. While the area of metamorphic electronics has been investigated comprehensively, the behavior at radio frequencies (RFs), especially in the GHz range, is much less well studied. The mechanical deformation of the soft substrates, for instance, due to stretching, changes the geometrical dimensions and the electrical properties of RF transmission lines. This effect could be desirable in some cases, e.g. for smart devices with shape-dependent transmission or radiation characteristics, or undesirable in other cases, e.g. in feed and distribution networks due to the variable electrical lengths and thus phase variations. This contribution describes the results of a systematic study of the broadband RF properties of coplanar transmission lines on Ecoflex® substrates, based on numerical simulations and experimental data. Two types of stretchable transmission line structures were studied: Meander- and circular ring-segmented lines. Modeling and simulation were performed combining a 2D circuit simulation software with electromagnetic full-wave simulations. The experimental part of the work included the fabrication of metamorphic substrates metallized with thin copper layers and systematic measurements of the electrical lengths and phase constants of coplanar waveguides in the frequency range from 1 to 5 GHz based on vector network analysis for different stretching levels. With the given substrate technology, we succeeded in demonstrating stretchability up to a level of 21%, while the theoretical limit is expected at 57%. The meander- and circular-shaped line structures revealed markedly different sensitivities to the stretching level, which was lower for circular structures compared to the meander structures by approximately a factor of three.
https://doi.org/10.1088/2058-8585/ad1efd
Droplet motion driven by liquid dielectrophoresis in the low-frequency range. - In: Micromachines, ISSN 2072-666X, Bd. 15 (2024), 1, 151, S. 1-16
Electrohydrodynamic wetting manipulation plays a major role in modern microfluidic technologies such as lab-on-a-chip applications and digital microfluidics. Liquid dielectrophoresis (LDEP) is a common driving mechanism, which induces hydrodynamic motion in liquids by the application of nonhomogeneous electrical fields. Among strategies to analyze droplet movement, systematic research on the influence of different frequencies under AC voltage is missing. In this paper, we therefore present a first study covering the motion characteristics of LDEP-driven droplets of the dielectric liquids ethylene glycol and glycerol carbonate in the driving voltage frequency range from 50 Hz to 1600 Hz. A correlation between the switching speed of LDEP-actuated droplets in a planar electrode configuration and the frequency of the applied voltage is shown. Hereby, motion times of different-sized droplets could be reduced by up to a factor of 5.3. A possible excitation of the droplets within their range of eigenfrequencies is investigated using numerical calculations. The featured fluidic device is designed using larger-sized electrodes rather than typical finger or strip electrodes, which are commonly employed in LDEP devices. The influence of the electrode shape is considered simulatively by studying the electric field gradients.
https://doi.org/10.3390/mi15010151
Laser material processing: from fundamental interactions to innovative applications (E-MRS). - In: Applied surface science advances, ISSN 2666-5239, Bd. 21 (2024), 100592, insges. 1 S.
https://doi.org/10.1016/j.apsadv.2024.100592
Modelling reaction transfer velocities in disconnected compact heterogeneous multilayer reactive material systems. - In: MRS advances, ISSN 2059-8521, Bd. 0 (2024), 0, S. 1-6
The tuning of the self-propagating reaction is studied theoretically by introducing a non-reactive material between two reactive material elements. For the study, the Ni/Al bilayer system was chosen. The Ni/Al elements were placed on a silicon wafer covered with a 1-µm-thick silicon dioxide. The spaces between the multilayer reactive material elements were filled with different non-reactive materials covering a wide range of thermal properties. On top of this heterogeneous layer, a 1-µm-thick sealing layer was placed consisting of the filler material. The carried out two-dimensional simulations demonstrated that embedding material allows to scale the ignition transfer time and the heat propagation velocity. For example, for a transfer length of 1 µm, the ignition time can be tuned from nano- to microseconds. Consequently, in contrast to previous results embedding materials allow scaling the properties of the self-propagating reaction in heterogeneous reactive material systems.
https://doi.org/10.1557/s43580-024-00822-3
Evaluating the field emission properties of N-type black silicon cold cathodes based on a three-dimensional model. - In: ACS applied materials & interfaces, ISSN 1944-8252, Bd. 16 (2024), 2, S. 2932-2939
Black silicon (BS), a nanostructured silicon surface containing highly roughened surface morphology, has recently emerged as a promising candidate for field emission (FE) cathodes in novel electron sources due to its huge number of sharp tips with ease of large-scale fabrication and controllable geometrical shapes. However, evaluating the FE performance of BS-based nanostructures with high accuracy is still a challenge due to the increasing complexity in the surface morphology. Here, we demonstrate a 3D modeling methodology to fully characterize highly disordered BS-based field emitters randomly distributed on a roughened nonflat surface. We fabricated BS cathode samples with different morphological features to demonstrate the validity of this method. We utilize parametrized scanning electron microscopy images that provide high-precision morphology details, successfully describing the electric field distribution in field emitters and linking the theoretical analysis with the measured FE property of the complex nanostructures with high precision. The 3D model developed here reveals a relationship between the field emission performance and the density of the cones, successfully reproducing the classical relationship between current density J and electric field E (J-E curve). The proposed modeling approach is expected to offer a powerful tool to accurately describe the field emission properties of large-scale, disordered nano cold cathodes, thus serving as a guide for the design and application of BS as a field electron emission material.
https://doi.org/10.1021/acsami.3c15402